A Closer Look at How Our BeamCut System Works

Innovation drives Machitech to continually pursue new and exciting advances in plasma cutting. BeamCut exemplifies this pursuit. BeamCut is a plasma cutting robot that combines technology, performance, and flexibility. It has the versatility to incorporate other innovative equipment, including servo-assisted in/out conveyors. It has automatic in-line input and output and offers visual positioning.

Many factors make BeamCut unique and exciting, but one of significant note is that the system works on both sides of the conveyor, holding materials in place during operations. This means that the manufacturing process is dramatically improved, and users experience tangible gains in productivity. The increased productivity of BeamCut not only reduces labor costs but also provides a faster return on investment (ROI).

Offering Simple Operation

This sophisticated, state-of-the-art system is easy to operate. It has pre-programmed functions included, which makes subsequent programming easier and far quicker. Additionally, detailed toolpath simulations reduce the risk of collisions and the delays that they cause. The simplified HMI provides a user-friendly operating system. Also, the BeamCut is compatible with SDS/2 and X-steel software, as well as most leading 3D software.

What are Beam-Cutting Systems Commonly Used For?

Beam-cutting systems are essential tools in industrial metal fabrication, widely used for the precision cutting of structural steel beams in various industries. These systems are commonly employed in sectors such as construction, shipbuilding, and manufacturing to shape beams into specific sizes and configurations. The precise cuts provided by these systems ensure that steel beams meet the exact specifications required for large-scale infrastructure projects, such as bridges, buildings, and industrial plants. In addition to cutting beams to length, robotic beam-cutting machines can perform intricate processes like beveling and creating complex shapes, which enhances the versatility of the beams for various applications. Beam-cutting systems also contribute to greater efficiency and accuracy in production, significantly reducing material waste and manual labor. With automated beam-cutting systems, companies can handle high volumes of work in less time, meeting tight deadlines while maintaining top-quality results.

Applications for BeamCut

BeamCut is useful for a wide range of applications, transforming various shapes such as H- and I-beams, tubes, channels, flat bar angles, and C-channels. Before each cut, the BeamCut measures the piece that is going to be cut and takes its dimensional variance into account. This means that there is an increased level of part complexity that is attainable when compared to standard fabrication methods. The M-710/C series is FANUC robotics’ latest generation. Further, the Hypertherm plasma source (HyDefinition HPR260XD and HPR400ZD) provides high-definition cuts up to two inches thick and edges up to 3.2 inches. The visual positioning is faster than touch sensing. A single digital camera is mounted on the tip of the robotic arm, which is ideal for marking and cutting. Also, a single operation reduces multiple setups, as well as the related errors and manufacturing time associated with them.

What Should You Look for in a Beam-Cutting System?

When selecting a beam-cutting system for industrial metal fabrication, several key factors should be considered. First, precision is critical, so look for a system that offers high cutting accuracy and minimal tolerances. Automated systems with advanced software integration can enhance precision and optimize workflow. Another crucial factor is the machine’s cutting capacity; it should be capable of handling the size and type of beams your operations require. Speed and efficiency are also important, especially in high-demand industries where production timelines are tight. Additionally, consider the durability and maintenance needs of the system. A reliable beam-cutting system built with high-quality materials will offer longevity and reduce downtime due to repairs. Lastly, safety features should not be overlooked, as they protect operators and improve overall efficiency in a busy industrial environment.

Engineered for Safety & Durability

BeamCut is robust and durable, which makes it ideally suited for the steel industry. Its advanced controls facilitate the manufacturing process and help create an extremely safe working environment. A 5-inch by 10-inch sheet metal cutting table can be added to the 3D robotized station with a conveyor. Also, we can provide a wide range of applications depending on your specific needs. Our robotic cutting solutions can be tailored to fit your manufacturing environment and your material. When you are looking for the latest innovations in metal fabrication, look no further than BeamCut.

Contact Machitech to Learn More

Would you like more information about BeamCut from Machitech so you can determine if it’s the right choice for your fabrication needs? If so, contact Machitech today to schedule a consultation with our team. We’d love the opportunity to add you to our extensive list of satisfied customers.